Connecting Energy with Precision
Product Features
- High-Efficiency Energy Transfer Design: Utilizes a direct-pressurized welding structure that enables ultrasonic energy to be effectively transmitted to the welding interface, enhancing energy utilization efficiency and achieving stable, high-quality metal bonding.
- Low Heat-Input Process: Through precise amplitude control and low-energy vibration technology, heat accumulation and metal spatter during the welding process are effectively reduced, minimizing thermal damage to workpieces, coatings, and sensitive components.
- High-Precision Displacement Monitoring: Equipped with a high-resolution displacement sensing system to monitor weld height, compression depth, and displacement changes in real time, ensuring high consistency and precision for every weld.
- Full Closed-Loop Digital Control Platform: The T-sonic full closed-loop control system integrates multiple process parameters—including amplitude, energy, time, pressure, and displacement—offering versatile welding modes to meet the demands of different materials and diverse applications.
- Intelligent Process Data Management: The system captures key process data in real time, including Energy, Power, Amplitude, Distance, and Welding Time. All data serves as a basis for quality traceability and process analysis, while supporting smart manufacturing and MES system integration.
- Dynamic Pressure Control Technology: Through real-time dynamic pressure adjustment and trigger mechanisms, the system precisely controls the weld trigger point and pressure variations during the welding process, enhancing welding stability and joint quality consistency.
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Specification
Welding applications
| Overall Dimensions (L x W x H) (mm) | 650 x 315 x 915 Frame Weight Approx. 140kg |
| Operating Voltage | 220V AC (4kW) |
| Operating Air Pressure | 0.5-0.6MPa |
| Cylinder Diameter | φ125mm |
| Stroke | 50mm |
| Operating Temperature | +5°C-50°C |
| Operating Humidity | 30%~95% |
| Available Stroke | 10mm~45mm |
| Allowable Pressure Range | 0.05MPa~0.5MPa |
| Descending Speed | 8mm/s~99mm/s |
| Generated Force Range | 500N~6000N |
Ultrasonic metal welding is a solid-state joining technology. During welding, high-frequency ultrasonic vibrations are transmitted to the metal workpieces via the welding horn. Under a specific pressure, this induces high-frequency micro-slip and localized plastic deformation at the joining interface, breaking down surface oxide layers and contaminants to form a metallurgical bond between metal atoms. Since the entire joining process does not require melting the base materials, it effectively minimizes the heat-affected zone, preserves the original properties of the materials, and achieves high-strength, low-resistance, and highly consistent joint quality.
- Battery Modules & Current Collectors
- Power & Energy Storage Batteries
- Wire Terminals & Harness Assemblies
- Motors, Relays & Contactors
- Electromagnetic Coils & Transformers
- Capacitors & Sensing Components
- Heat Sinks & Cooling Plates
- Solar Modules
- Airbag Initiators
- Switches & Power Electronic Components